Features and Advantages of Band Knife Machine

An important equipment of apparels industry, the Band Knife Machine (BKM) is a highly productive cutting machine, which is used for cutting the fabric rolls without using the cardboard inner tube. It comes with an endless loop blade and a flat table, which is used to support the material to be cut.  It can also be used for slitting/cutting of fabric rolls or changing foam and they can be also used in upholstery industry for cutting leather, EVA rubber, and carpets.

Although these machines are not as famous as the straight cutting machines, but there are some useful features and benefits of this machine that can’t be overlooked.

Features of BKM:

• It comprises of a band form knife that looks like a loop.

• It consists of a series of pulleys (that could be three or more in numbers). These pulleys help in offering the constant rotating motion of the knife.

• The knife of band knife machine is usually narrower that the straight knife machine.

• It comes with a large size table, which is used to support fabric rolls for cutting/slitting.

• The air blower of BKM helps to reduce the weight of the fabric roll by blowing air on it.

• Band knife machine is used for cutting the fabrics without using the cardboard inner tube.

• It comes with saw mill technique for cutting the fabric rolls accurately.

• These machines are equipped with automatic grinders that grind the band knife instantaneously.

• High speed motors are used in these machines.

• The lifespan of knife is dependent on the fabric types used for cutting and the machine usage.

Benefits of BKM:

• These machines are appropriate to be used for any types of line.

• It can cut objects with very sharp curves.

• The machine has very high productivity that impacts the overall productivity of apparel industry positively.

• It can easily cut the fabric at 90° angle

• The probability of accidents are very low

• It could be efficiently used for cutting small parts of fabrics.

So, if you are planning to install a specially designed cutting machine in your apparel industry for improving the productivity appreciably, then you must install the band knife machine at your work place for effective results.

Why Fabric Inspection Machine Is Important in Apparel Industry?

Fabrics have various enviable characteristics depending on their end use. However, different defects on the fabrics not only lower their quality, but also adversely affect their characteristics. So, it is important to use a fabric inspection machine to inspect the raw fabrics before their release so that the esteemed customers can get only the right quality goods.

Why fabric inspection is done?

• It is used to determine the acceptability and quality of fabrics before delivery
• It avoids rejections caused due to fabric quality
• It improves the cutting room’s productivity because the defects are already detected and marked
• It produces accurate patterns by excluding the point of defects in the raw fabric


Benefits of using fabric inspection machine

These machines are created so that the fabrics rolls can be mounted at the back of the inspection table with proper light and rerolled as they move through the table.  The working of this fabric inspection machine is simple and it offers various benefits to the apparel industry:

• The main goal of these inspection machines is to physically examine the raw materials to ensure early detection of defects if any so that money and time are not wasted in the later stage of fabric manufacturing process.

• These power driven inspection machines pull the fabric roll over the inspection table to easily detect the defects because the inspector has an excellent view of fabrics and its defects.

• Defects are detected, recorded and marked in inspection form for further reference.

• These machines can also detect the differences in the width of fabric to avoid elevated manufacturing costs for basic garments.

Overall, the fabric inspection machine works to ensure the defect/fault rate, edge to edge or end to end shading, print defect, length and width defect and feel of the fabric to lessen the chances of fabric refusal on the delivery end.
In the apparel industry, the role of fabric inspection machine is very important as it helps in offering only the best quality fabrics to the garment manufacturers. So, whether the fabrics are grey or finished, these machines define the defects as per their severity to ensure enhanced productivity of the apparel industry without compromising with the quality.

4 Important Features of a Good Cutting Table

The cutting table is an essential part of any seamless upholstery workshop. It is important because it makes measuring and cutting of fabric easier. However, there are certain features that should not be overlooked in a cutting table. Things can become more annoying if you don’t select the correct cutting table for your upholstery requirements.

Here are the 5 important features of a good cutting room table that you must know.

Adjust the height properly 

If the height of your upholstery cutting table is not right, you might suffer from severe back pain right after your cutting session. So, it is important to choose a cutting table with adjustable height so that you could level its height as per your requirement.  If the height of the table is adjusted to your waist level, you can work comfortably.

Select ample table top size  

Having the correct top size of your cutting table will certainly make you cutting job simpler and pleasant. You must choose a table with adequate top size so that it can easily adjust the fabric width and length.

Check for fabric catch 

It is important to select a cutting table with fabric catch on each side to allow easier rolling of the fabric from the bolt.  The fabric catches also help in making accurate cutting measurements that is essential in producing high quality products.

Padding must be there 

Another necessary feature of a good cutting table that can’t be overlooked is the presence of padding at the sides. The side padding is more beneficial than the padding on the top of the table because it will enhance your comfort levels when you need to bend over the table for long duration.

So, if you own an upholstery shop, you should always consider these features to buy a good cutting room table  for your cutting job.